Badge manufacturing process, stamping, zinc alloy casting, baking paint, imitation enamel, etching, screen printing, offset printing, UV printing 3D stereo effect, etc.
The indented part of the badge can be decorated with various badge colors (our color number is Pantone color), and the raised part of the badge can be decorated with various gold plating, nickel plating and other electroplating effects (metallic color).
Paint features: bright colors, clear lines, strong metal material texture, can use copper or iron, zinc alloy as raw materials, which iron paint badge is cheap and fine, according to your budget to choose this one is the most appropriate.
1. Paint the badge
The surface can be coated with a layer of transparent protective resin, this process is commonly known as "drop glue" (note that because of the light refraction, the badge surface is bright after the drop glue), but the paint badge after adding resin lost the concave and convex sense, but can play the role of protecting the LOGO.
The surface of the enamel badge is flat (relative to lacquer, in fact, the metal lines on the surface of the enamel badge still have a little bump when you feel it with your fingers). The lines on the surface of the badge can be gold plated, silver plated and other metal colors, and various enamel pigments are filled between the metal lines. Imitation enamel big picture effect.
2. Imitation enamel badge
The manufacturing process is similar to that of enamel badges (cloisonne badges), the difference from real enamel is the different enamel pigments used in the badges (one is real enamel, one is synthetic enamel, and one is imitation enamel)
Imitation enamel badge, exquisite workmanship, enamel color surface smooth, especially delicate, giving a very upscale feeling. It is the first choice of badge making craft. If you make a beautiful and high-grade badge first, please choose the imitation enamel badge.
3. Stamp the badge
Stamping badges generally use badge materials such as copper (red copper, red copper, etc.), zinc alloy, aluminum, iron, etc., which can also be called metal badges. Among them, copper is the softest and most suitable for making badges, so the copper press badges have the clearest lines, followed by zinc alloy badges, and the corresponding copper press badges have the highest price. Stamping badge surface can do a variety of plating effects, including gold plating, nickel plating, copper plating, copper plating, ancient silver plating and other different plating effects. The indented part of the stamping badge can also be processed to create a sanding effect.
4. Print badges
Divided into screen printing, plate printing. Generally, it is also called the drop glue badge, because the final process of the badge is to add a layer of transparent protective resin on the surface of the badge. The materials used are mainly stainless steel and bronze. Bronze back effect, printed badge of copper or stainless steel surface is not electroplated treatment, using natural color or wire processing. Screen printing badges mainly for simple graphics, less color.
Flat plate printing: For complex patterns, more color, especially with gradual change.